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Home » Products » Dry Granulator Machine » Roll Compactor Machine

Roll Compactor Machine

Roll Compactor Machine
Roll Compactor Machine
Product Code : AE-08
Brand Name : ADVANCE ENGINEERING
Price And Quantity
  • Minimum Order Quantity
  • 1
  • Unit of Measure
  • Piece/Pieces
  • Price Range
  • - INR
Product Description

We offer a high quality Roll Compactor machine to our clients. This machine is highly flexible and easy to operate. The machine is fabricated with all standard quality norms.The Roll Compactor machine is utilized for expanded mass thickness, making granules, tidy free handling and decreasing molecule size of pharmaceutical fixings in pharmaceutical industry, in sustenance and additionally concoction industry for densification and granulation of powder. The machine has a dynamic balanced blower with easy mobility. The machine has a large capacity to operate with all contact parts of standard quality.
We are one of the forerunner Pharmaceutical Machinery Producers from India, Roll Compactor is taken into use for Dry Granulation in Medical Industry, wet procedure is time consuming and obligatory 5- 6 machine to variation shape from powder to granule, it is also utilized to upsurge Unpackaged density of the good, which can be attained in single pass/ two or three pass according to products initial bulk density.

Why Compaction Is Essential?

  • To advance bulk density.
  • To realize improved granulation of sieve examination.
  • To decrease process cost and advance product quality.
  • To produce unchanging blends or combination.
  • To produce an unchanging atom size range.
  • To regulate particle rigidity.
  • To control dust.
  • To regulate flow properties.
  • To recover solution or dispersal rates.

Principle of Compaction

This is a dry granulation technique. The elementary idea is to power good powder into solid compact or sheet. A few of the issues regulating the compaction procedure are roll surface, peripheral speed, diameter, unravelling force or pressure competences, feed screw and being treated. The adding of binders to the substances being administered. The adding of binders to the substance being processed significantly decreases the production of fines.

An Outstanding Feature

  • Completely G.M.P., compact design-plain and also water jacketed for goods which are tremendously heat sensitive. Several sorts of rolls can be provided to costume your exact usage so as to attain all-out bulk density of productivity eg. (A) corrugated (b) Plain (c) Briquetted & (d) knurled.
  • Particularly designed feeding system containing of hopper pre-densifier and a mutable speed drive unit. Security clutch is offered to stop any accident.
  • Feeding unit is lifted hydraulically using hand functioned hydraulic pump for convenient cleaning and built-in panel and pointers are offered, feed screw, on-off, forward/reverse switches, main switch. These indicators for feed and roll screw, digital RPM indicator, emergency stop, etc.
  • Particularly designed scraper is offered to stop powder sticking on the rolls.
  • Design of the gear is such that least lubrication is obligatory in daily upkeep.
  • Chief roll drive is intended with twin shaft gear box joined with care clutch to defend roll drive unit thus perfectly coordinating the roll with a stable torque.
  • The side closure is forced in contradiction of the roll side, so that the proportion of uncompact powder that escapes by is reserved very low.
  • To stop a likely accident the compacting roll is intended to alternate backward when cleaning.
  • We follow present good manufacturing practice
  • The machine is able to attain maximum bulk density
  • This machine is easy to operate
  • The machine has less maintenance

MODEL

AE - PRC - 50

AE - PRC – 75

AE - PRC 100

Output

20 to 60 Kg. /Hr.*

75 to 100 Kg. /Hr.*

100to 250 Kg./Hr.*

All Contact Parts

Stainless Steel – 316 / 316 L. (M.O.C.)

All Non-Contact Parts

Stainless Steel - 304. (M.O.C.)

Roll size

DIA 200 mm x 50 mm Width

DIA 200mm x 75mm Width

DIA 200mm x 100mm Width

Roll surface (Selection depends upon material characteristics) Corrugated
Plain
Knurled
Briquetted
corrugated
Plain
Knurled
Briquetted

Corrugated
Plain
Knurled
Briquetted

Roll speed (Step pulley drive)

5 to 25 RPM

5 to 25 RPM

5 to 25 RPM

Roller Speed Variable Through AC-VFD (Optional)

2 to 22 RPM

Feed screw speed (Through AC Variable Frequency Drive)

5 to 80 RPM

Roll drive Motor

5 HP / 960 RPM / 3 Ph.

5 HP / 960 RPM / 3 Ph.

7.5 HP / 960 RPM / 3 Ph.

Feed screw Drive motor

3 HP / 1440 RPM / 3 Ph

3 HP / 1440 RPM / 3 Ph

3 HP / 1440 RPM / 3 Ph

Gross Weight

950 Kg.

1050 kg.

1200 Kg

Salient Features:

  • Roll Compactor AE-RC 200/50, 200/75 & 200/100 are GMP Models.
  • Very compact design available in Plain, Water Jacketed or Flameproof Model.
  • Screw is driven through A C VFD. Safety slipping clutch between gearbox and feed screw.
  • Rolls drive through twin’s shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading.
  • Compacting rolls sleeves are made out of tool steel, hardened to 55 HRC approximately, and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts.
Trade Information
  • FOB Port
  • Mumbai
  • Payment Terms
  • Cash on Delivery (COD), Cash Advance (CA), Letter of Credit (L/C), Cash in Advance (CID), Others
  • Supply Ability
  • 4-5 Per Month
  • Delivery Time
  • 4-5 Week
  • Packaging Details
  • Wooden Packing
  • Main Export Market(s)
  • Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa
  • Main Domestic Market
  • All India
  • Certifications
  • TIN NO-24072305587 IEC CODE-0815902662

ADVANCE ENGINEERING WORKS

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